  
The process principle used by IMAX technology is based on classic injection curing using hollow needles. The brine or emulsion to be injected is fed directly into the injection material through a pump and pipe system. Both boneless and boned meat is injected, as well as fish, vegetables, cheese, etc. The selection of machines vailable ranges from hand injectors to high-performance insdustrial injectores.
In designing the IMAX technology, the aspects of technolog, productivity and production hygiense were rethought and systematically further developed, in some cases even redeveloped.
Potential for extending the technological options
With IMAX technology, you can achieve:
- Injection rates of < 10% to over 100%.
- An injection precision of over 99%.
- An hourly throughout capacity of up to 10t injection material.
- Injection of high-viscosity brines (with special system specifications).
- Product-specific machine versions, made possible by modular technology (for example, a variable arrrangement and number of needles, pump types and lifting heights).
- Muscle-specific injection by differential injections.
Potential for increasing productivity
With IMAX technology, you can achieve:
- More efficient machines with a high hourly injection rate.
- Integrate the basic injection curing module into complete production lines.
- Enter, administer and document process data such as brine pressure, injection speed, brine temperature, length of product feed and one-way or two-way injection, using digital process control.
| Pump and brine supply on the outside |
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The electrical system and mechanics are fitted inside the machine. The pump and brine supply on the outside. Being able to completely dissemble the brine supply makes it possilbe to clean the system simply and effectively - a prerequisite for cleaning inspections. |
| Circulation filtration |
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This completely new development is a perfect combination of coarse filtering by a rotary filter and fine filtering by a corner tube filter combination. A cleaning possibility without interruption is also a guarantee for trouble-free operation. |
| MMI program control |
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The touch screen for digital process control keeps the process da available for brine pressure, injection speed, brine temperature and the length of the advance, the 1- or 2-way injection, service settings and error analyses. An interface allows process communication with other units, such as the massager of the MAX range. In addition to this, using visualisation software, the process data can be documented and saved on an external personal computer (line process monitoring). |
| Injection capacity |
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Appropriate selection for the production requirements is made possible by the injection speed (of up to 60 cycles/min.) at an advance rate of up to 210 mm along with a variety of canal widths (280, 350, 420, 520, 620, 630 and 920 mm). |
| IMAX 420eco |
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The quality and performance you are accustomed to form Schröder at an econcomical price. This completely new development combines tested and proven with the latest technology at an attractive price. |
| Differential injection |
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Differential injection is a prerequisite for muscle-specific injection of brines and emulsions. This allows you to meet special product requirements (such as Australian-style bacon and injection of whole carcasses of slaughtered poultry). |
| Variations for sets and needles |
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The choice of needle manifold with the right type of needles to suit the product as well as the processing parameters. Choosing the right machine model is the first step to quality products. |
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Potential for raising the hygiene status
IMAX technology makes it possible for
- simple and effective cleaning of the material transport surface and injector canal by means of the transport beam system.
- minimized deposits of brine contents, and more efficient cleaning, due to the hose compressions in the joins between metal and hose.
- minimum heating of the brine during feed thanks to shorter brine feed routes.
- an effective and verifiable means of cleaning the system, because the entire brine feed system can be dismantled, from the pump lid to the manifold and right through the tip of the needle.
- prevention of residual water by complete system discharge.
- a more efficient and time optimized cleaning process due to the new designed transport trolley.
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See technical data. Click here.
-- Download the pdf version. |
