INOTEC has developed a new 3-plate cutting system and already introduced successfully in the market. Mainly the following production parameters will be improved.
• fineness
• protein extraction
• production capacity
The 3-plate cutting system is driven by a step motor in combination with a PLC to guarantee always the optimal cutting point and therefore a constant product quality at a minimum of wear on the cutting tools.
The actual cutting position as well as the quality of the cutting tools are shown constantly on a display.
Inlet and outlet temperature are shown during the production on the display.
Cutting System
The INOTEC Cutting System can be built in the cutting housing without a presetting procedure and will be driven automatically in the selected cutting position by means of the PLC.
The cutting system consists on the following components:
• three knife holders (3 or more winged) with exchangeable insert blades
• three holeplates (hole diameter according to the required product fineness)
• two compensation lugring
• expeller
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Vacuum Emulsifier
The Inotec vacuum emulsifier is mainly used in continuous production lines. Following the mixing process, the raw material is fed into the vacuum hopper by means of a pump. The pump is controlled by a level sensor inside the vacuum hopper ensuring that the emulsifying head is fed at a constant rate.
In case of extremely high vacuum, the vacuum emulsifier type I 175/225 CDV(M) will be used. Two parallel paddle shafts are pushing the evacuated meat mix into the infeed screw.
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Screw Feed Emulsifier
The Inotec Screw Feed Emulsifier is used in continuous production lines for the processing of firm and high viscose products in the pet food and confectionery industry. The hopper is fed by a screw feed conveyor or pump.
Service / Cleaning
The cleaning of the machine is executed in the cleaning position, which can be activated by means of the control panel. The cutting set is therefore driven to the position with maximum gap between holeplates and knife holders. The machine can be started without wear and prewashed in pumping water through the cutting housing. The installation of the cutting set takes place in the service position.
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Hopper Emulsifier
The main aspect for the design of the INOTEC emulsifiers have been the hygienic and safety requirements of the food industry. The standard machine type is the Hopper Emulsifier which is equipped with a product hopper and is mainly used in combination with bowl choppers and/or mixing machines.
Belt driven machines are used principally in countries with 60Hz to reduce the number of revs to 3000rpm.
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